JLK-630/6+12+18+24 Rigid type Standing Machine(integer side bottom reel Loading, earth shaft transmission)

1. Application:
This machine is used for stranding and compacting of sector copper or aluminum conductor and round conductor.

2. Main Technical Data.
2. 1 Single conductor diameter: Cu 1.5~5.0mm Al 1.8~5.0mm
2. 2 Max. Stranding outside dia.: 45mm
2. 3 Rotating speed of cage 6, 12B: 68.8~162r/min, 18B: 60.5~142.4r/min, 24B: 53.1~125.1r/min
2. 4 Stranding pitches 6,12B: 87.1 ~ 843mm, 18B: 99.7 ~ 958.7mm, 24B: 113.5~1092.3mm
2. 5 Linear speed: 59m/min
2. 6 capstan wheel dia.: 2,500mm
2. 7 Pay-off reel in cage: PND630
2. 8 Center pay-off reel: PN630
2. 9 take-up reel: PN1600~PN3150
2. 10 Main motor: 132KW(DC)

3. Composition of main components:
3. 1 630 manual pay-off stand: 1set
3. 2 Well shape wire guide stand: 1set
3. 3 6B, 12B, 18B & 24B stranding cage: 1set each
3. 4 Compacting device: 3 sets
3. 5 Side bobbin loading device: 4 sets
3. 6 Counter meter: 1 set
3. 7 2500 dual wheels haul-off capstan: 1set
3. 8 3150 End-shaft winding& traversing stand: 1set
3. 9 Mechanical transmission system: 1set
3. 10 Electrical control system: 1set
3. 11 Safe and protecting system: 1 set

4. Structure Feature And Technical Specification For The Main Components:

4. 1 630 manual pay-off stand
Max loading: 800kg, Reels: PN630, Pay-off tension is controlled by mechanical friction, Can be adjusted. Manual compacting or relaxing reels and manual lifting

4. 2 6B, 12B, 18B&24B Stranding cage
4. 2. 1 Pay-off reels: PND630
4. 2. 2 Cage rotating speed: 6, 12B: 68.8~162r/min, 18B: 60.5~142.4r/min, 24B: 53.1~125.1r/min
4. 2. 3 Stranding pitches: 6, 12B: 87.1~843mm, 18B: 99.7~958. 7mm, 24B: 113.5~1092.3mm, step of rotating speed change: 6 steps, cage construction: 4 equal section, range of single wire pay off tension: 5~40kg
4. 2. 4 End-shaft pneumatic clamping, with the mechanical locking structure
4. 2. 5 Each reel equips with wire-breaking detector, when wire breakage is detected, Machine stopping time is 3~8s
4. 2. 6 Air operated braking
4. 2. 7 Single motor drives gear pump and lubricates the gearbox.
4. 2. 8 Equipped with a set of side loading device on each twister.

4. 3 side loading device
Applicable bobbin: PND630, The side loading device compose by running stand, lifting Device and electric control system.

4. 4 Meter counter
Circumference of meter counter: 500mm, Counter tolerance: 3, Max. Counting length: 9999mm

4. 5 2500 Dual wheels haul-off capstan
Haul-off wheels dia.: 2500mm, Max. Linear speed: 59m/min, Max. Pulling force: 12t, Line speed changing step: 36 steps, Equipped with pressing line and stopping back Device which ensures wire un-relax and stranding pitch stable when stopping.

4. 6 3150 End-shaft winding& traversing stand
Max. Loading weight: 15t, Max. Dia. Of traversing: 50mm, Max. Speed of take-up: 60m/min, Clamping motor power: 2.2KW(2 sets), lifting motor power: 3KW(2 sets), Take-up Reels: PN1600~PN3150, Take-up motor: 10kg. M
The structure is end-shaft type: End-shaft clamping, electric lifting and clamping. The speed of traverse can follow the take-up speed, and the traversing pitch Can be adjustable randomly.

4. 7 Mechanism transmission system
Main transmission power: 132KW(DC), Transmission system consists of main motor, main Reducer, transmission earth shaft and slow speed localizer device etc.

4. 8 Electric transmission and control system
4. 8. 1 This machine power supply: Three phase five wire 380V 50Hz
4. 8. 2 The transmission controller adopts bran-new digital British original importing SSD non-reversible DC speed regulator, and the complete machine control is managed by SIEMENS programmable controller.